Vitap K2 2.0 with FLOW System - CNC Machining Center

Description

Automated CNC Machining with High-Efficiency Material Handling

The Vitap K2 2.0 with FLOW System takes automated panel processing to the next level by integrating a fully automated loading and unloading system. This self-feeding and stacking working cell is designed for high-volume cabinet, furniture, and panel processing applications, reducing labor costs and increasing productivity. By combining Vitap’s patented Bar Nesting System with the FLOW automatic handling solution, the K2 2.0 delivers unmatched efficiency, flexibility, and precision.

Maximize Efficiency with the Vitap K2 2.0 with FLOW System!

The Vitap K2 2.0 with FLOW System delivers fully automated, high-speed CNC machining with intelligent material handling. Contact us today to learn how this system can streamline your production, reduce labor costs, and increase output!

Features

Key Features

• Fully Automated Material Handling:
  • FLOW System automatically loads and unloads panels, requiring minimal operator intervention.
  • Self-feeding and stacking system allows for continuous high-speed production.
• Patented Bar Nesting System:
  • Eliminates horizontal drilling limitations found in traditional nesting machines.
  • Enhances flexibility and nesting efficiency.
• DDT (Double Dynamic Transport) System:
  • Dual-clamp gripper system ensures secure and stable workpiece handling.
  • Smooth, high-speed X-axis movement for seamless operation.
• Boring and Routing Capabilities:
  • 12 vertical drilling spindles for fast and precise boring.
  • 4 horizontal drilling spindles (2+2 X-axis, 2+2 Y-axis).
  • 100 mm saw blade unit for accurate grooving operations.
  • 5 kW ISO 30 electrospindle (optional 8 kW) for routing and slotting applications.
• Intelligent Workflow Optimization:
  • Automatic exit selector for processed panels, ensuring smooth production flow.
  • High-speed linear motion system for fast cycle times.
• Precision Panel Alignment:
  • Double "0" laser reference system ensures perfect panel positioning.
  • Automatic thickness measurement for precise depth control.
• Dust Extraction System:
  • Three integrated suction ports for optimal dust removal and a clean work environment.
• PC-Controlled Interface:
  • 20” LCD touchscreen with advanced CAD/CAM integration.
  • Multitasking OS for real-time programming during operation.
• QR Code Reader:
  • Reads and loads programs on the fly for each piece being loaded.
  • Allows for stacking rainbow stacks by job.
  • Streamlines manufacturing for increased throughput.

Advantages

✔ Unmanned Operation: The FLOW System automates panel handling, drastically reducing labor costs.
✔ Higher Productivity: Continuous self-feeding and stacking allow for non-stop production.
✔ Optimized Material Flow: Eliminates bottlenecks and improves overall shop efficiency.
✔ High-Speed Precision Machining: DDT system and advanced drilling/spindle configuration provide maximum accuracy.
✔ Space-Saving Design: A compact footprint allows for installation in tight workshop environments.

Benefits

Business Benefits

• Increase Throughput: The automated loading/unloading system allows for higher production volumes with minimal labor.
• Reduce Production Costs: Fewer operators required due to self-feeding and stacking automation.
• Enhance Machining Accuracy: Laser positioning and dual-clamp gripper system provide precise material handling.
• Boost Material Utilization: Advanced nesting software ensures minimum waste and maximum yield.

Technical Data

Technical Data

• Maximum Workpiece Dimensions: X ∞, Y 1250 mm, Z 50 mm
• Minimum Workpiece Dimensions: X 270/400 mm*, Y 150 mm (70 mm optional), Z 3 mm
• Maximum Workpiece Weight: 80 kg
• Spindle Rotation Speed: 3600 RPM
• Saw Blade Rotation Speed: 7000 RPM
• Panel Feed Speed (X-Axis): 25 m/min
• Maximum Vertical Drilling Depth: 43 mm
• Maximum Vertical Drill Diameter: 35 mm
• Maximum Horizontal Drill Diameter: 12 mm
• Motor Power: 7 kW
• Machine Dimensions: 2900 x 1650 x 1890 mm
• Machine Weight: 1310 kg

Options

Optional Features

• 8 kW Electrospindle Upgrade: Enhances routing performance for heavy-duty applications.
• Panel Width Adjustment System: Improves accuracy for processing varying panel sizes.
• Supplementary Clamp System: Increases stability for Free Nesting operations.
• PC Voltage Stabilizer: Protects electronics from power fluctuations.

Brochures