Vitap Garage CNC Machining Center

Description

High-Performance CNC Machining for Industrial Garage Door Production

The Vitap Garage is a state-of-the-art CNC machining center specifically designed for the efficient and precise production of industrial garage doors. Combining high-speed drilling, routing, and cutting capabilities, this machine ensures superior accuracy, speed, and efficiency. Featuring Vitap’s patented Double Dynamic Transport (D.D.T.) system, the Garage offers continuous workpiece handling, making it the ideal solution for large-scale garage door manufacturing for industrial, residential, and commercial applications.

Maximize Production Efficiency with the Vitap Garage CNC Machining Center!

The Vitap Garage combines high-speed cutting, drilling, and routing with advanced automation and software integration, making it the ultimate solution for high-volume garage door production. Contact us today to learn how this machine can optimize your workflow and increase efficiency!

Features

Key Features

• Double Dynamic Transport (D.D.T.) System:
  • Dual heavy-duty grippers for seamless X-axis movement.
  • Allows for uninterrupted milling and channeling operations.
  • Ensures exceptional workpiece stability throughout machining.
• High-Performance Machining Units:
  • 11 kW (14.75 HP) electrospindle, ISO 30, 12,000 - 24,000 RPM.
  • Integrated 300 mm saw blade unit with a 3 HP motor for precise cutting.
  • 3 vertical drilling spindles (40 mm & 45 mm pitch) for accurate hole placement.
• Rigid Steel Construction for Maximum Precision:
  • Mobile beam design ensures stability and reduced vibration.
  • Hardened linear guides and pre-loaded ball runner blocks enhance precision.
• 4-Position Automatic Tool Changer:
  • Rotary tool magazine for automatic tool changes during operation.
  • Minimizes setup times and maximizes machining efficiency.
• Advanced CNC Control System:
  • 20” LCD touchscreen interface for real-time programming and monitoring.
  • Graphical 2D & 3D display of workpieces.
  • TPA CAD software with parametric programming.
• Dust Extraction System:
  • Five strategically placed dust evacuation ports maintain a clean work environment.
• Lubrication System:
  • 22-point centralized greasing system for automatic lubrication and minimal maintenance.
• Safety Features:
  • Fully enclosed protective housing for operator safety.
  • Emergency stop push-buttons and sensor-based safety monitoring.
• Remote Teleservice Support:
  • Enables internet-based diagnostics and troubleshooting for minimized downtime.

Advantages

✔ Optimized for Large Garage Door Production: Processes panels up to 13 meters long.
✔ High-Speed Drilling, Routing, and Sawing: 11 kW electrospindle and integrated saw unit ensure precision machining.
✔ Seamless Workpiece Handling: D.D.T. system with dual grippers eliminates downtime.
✔ User-Friendly Programming: TPA CAD software enables fast, customizable production.
✔ Compact and Space-Saving Design: Ideal for high-volume manufacturing environments.

Benefits

Business Benefits

• Increase Productivity: Faster cycle times and automated handling reduce labor costs.
• Ensure Machining Consistency: Precision CNC motion control guarantees repeatable accuracy.
• Reduce Waste & Improve Efficiency: Intelligent nesting and cutting optimization reduce material costs.
• Expand Market Opportunities: Capable of manufacturing industrial, residential, and custom garage doors.

Technical Data

Technical Data

• Maximum Workpiece Dimensions: X ∞, Y 700 mm, Z 60 mm
• Minimum Workpiece Dimensions: X 600 mm, Y 250 mm, Z 40 mm
• Maximum Panel Weight: 80 kg
• Spindle Rotation Speed: 12,000 - 24,000 RPM
• Saw Blade Diameter: 300 mm
• Drilling Heads: 3 vertical spindles (40 mm & 45 mm pitch)
• Panel Feed Speed (X-Axis): 25 m/min
• Maximum Vertical Drilling Depth: 43 mm
• Maximum Vertical Drill Diameter: 35 mm
• Motor Power: 11 kW electrospindle, 3 HP saw unit
• Machine Dimensions: 2,900 x 1,650 x 1,890 mm
• Machine Weight: 1,310 kg
• Dust Extraction Diameter: 120 mm
• Electrical Requirements: 400V / 3 Phase / 50-60Hz

Options

Optional Features

• Custom Tool Configurations: router can be substituted for the cutoff blade unit.
• Barcode Reader with Software: Enables seamless integration with production tracking.
• Extended Workpiece Support Rollers: Enhances stability for longer panels.
• Voltage Stabilizer: Ensures consistent power supply for CNC operation.

Brochure